Industrial Automation & Control Engineering Services

Our Automation & Control Services

ACI delivers every piece of the puzzle — from engineering design through installation and data intelligence.

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Control Systems Engineering

Full-Service Control System Design & Implementation

Our control systems engineering team brings more than 150 years of combined factory automation experience to every project. From PLC and HMI programming to full production line design, legacy control migration, systems integration, and start-up services, we deliver complete, turnkey solutions with single-point responsibility. Whether modernizing outdated equipment, replacing drive systems, or integrating legacy machinery with today’s technologies, our engineers work closely with your team to design, program, install, and commission systems that improve performance, reliability, and long-term scalability.

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Control Panels

Custom Industrial Panel Design & Fabrication

Our custom control panel fabrication services combine expert design, precise craftsmanship, and rigorous testing to ensure dependable performance in the field. Built in our 12,000-square-foot facility, every panel undergoes comprehensive point-to-point testing, detailed inspection, and factory acceptance testing before shipment. From UL508A general-purpose industrial panels to UL698A hazardous location, intrinsically safe, and purged systems, we design and build panels to meet exact specifications for OEMs and industrial facilities across the country—delivering quality, safety, and on-time results you can trust.

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Electrical Contracting

Process, Power, & Machine Electrical Installation

As a nationally licensed master electrical contractor operating in 23 states, our electrical installation team provides full-service industrial electrical construction for manufacturers and OEMs. Our services include power distribution, switchgear, machine installation, control wiring, fiber optics, hazardous-location and intrinsically safe installations, and plant modifications. Working seamlessly with our engineering and panel teams, we deliver safe, accurate, and efficient installations for new equipment, upgrades, and complex process environments—always with a strong commitment to safety, compliance, and customer satisfaction.

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Factory Floor Data Collection

Real-Time Data from PLCs, HMIs & Control Systems

Our factory floor data collection solution, FIN (Factory Intelligence Network), transforms raw production data into actionable intelligence that drives operational excellence. FIN collects and correlates data from both new and legacy equipment, monitoring thousands of data points in real time to provide clear dashboards, trending, reporting, and performance insights such as downtime, OEE, and batch tracking. Designed by engineers who understand the factory floor, FIN delivers an affordable, scalable platform that empowers your team to reduce waste, improve quality, and make informed decisions with confidence.

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Trusted by Leading Manufacturers & OEMs

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ACI’s Proven Process

From first conversation to final follow-up, we follow a structured, transparent process designed to eliminate surprises, improve communication, and deliver results you can rely on.

1

Initial Customer Contact

Every project begins with a conversation. We listen carefully to understand your challenges, goals, and operational needs.

2

Capture Project Scope

Our team gathers detailed technical and functional requirements to clearly define project parameters and objectives.

3

Review Scope with Customer

We collaborate with your key stakeholders to confirm expectations, clarify deliverables, and align on priorities.

4

Internal Stakeholder Review

Engineering, project management, and operations teams review the scope internally to ensure feasibility, accuracy, and resource alignment.

5

Prepare & Send Quote

A detailed proposal is developed outlining scope, deliverables, timelines, and investment.

6

Receive & Review Contract

You receive the contract for review, allowing your team to evaluate terms, confirm scope, and ensure everything aligns with expectations.

7

Contract Acknowledgment

We formally acknowledge the agreement and reconfirm scope, milestones, and next steps.

8

Project Kickoff

The project begins with a safety review, site walk-through, scope validation, and timeline confirmation.

9

Execution

Our team executes the project according to plan, including quality control, testing, and acceptance procedures.

10

Customer Checkpoint

Before closeout, we confirm that expectations have been met and address any final adjustments.

11

Project Closeout

We complete final documentation, review performance outcomes, and formally close the project with your team.

12

Follow-Up

After project completion, we reconnect to confirm satisfaction, answer questions, and ensure everything is operating as expected.

The ACI Guarantee

If you’re not satisfied with the quality of our work, we’ll do our best to meet your expectations and correct all verified deficiencies.

Recognized Credentials &
Certifications That Set Us Apart

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Why Choose ACI for Industrial Automation & Control Services?

Turnkey, Full-Service Solutions

We handle everything from design and engineering to installation, start-up, and support—delivering complete automation and electrical systems.

Decades of Combined Experience

Our team brings over 200 years of process automation and control expertise across packaging, electronics, food & beverage, and more.

Nationwide Reach, Local Focus

Serving OEMs nationwide and end-users with dependable services wherever your operations are located.

High-Quality Panel Fabrication

UL508A, 698A, and other certified panels built in-house with rigorous testing and precise wiring.

Customer-Centric Approach

We act as a trusted extension of your team, prioritizing your operational goals and long-term value.

Safety & Compliance Leadership

Certified by ISNET, Avetta, and other third-party auditors, maintaining strict safety standards.

Proven Track Record

History of completing complex projects on time, on budget, and with minimal downtime.

Actionable Data Solutions

Our FIN (Factory Intelligence Network) turns factory floor data into actionable insights.

Core Values in Action

Committed to teamwork, doing the right work the right way, and building strong relationships.

Get Started with Our Automation & Control Engineering Services

Talk to Our Team About Your Project